European manufacturing · Custom engineering · OEM support

Custom Aluminium Microchannel Coils for OEM Applications

Climetal designs and manufactures custom aluminium microchannel coils for HVACR, refrigeration, industrial cooling and mobile equipment.

Our engineering team works closely with OEM manufacturers to define the thermal performance, geometry, circuiting and connections required for each system, including microchannel condenser coils and single-phase solutions for dry coolers, free coolers and radiators.

Custom aluminium microchannel coil for OEM HVACR applications
Up to 45% higher performance compared with conventional condenser technology
Up to 30% lower internal volume compared with conventional systems
Up to 25% lower air-side pressure drop compared with conventional technology
2,500 h SWAAT resistance with selected alloy configurations

Performance may vary depending on the coil design, operating conditions and system used for comparison.

European manufacturing and OEM engineering support

European Microchannel Coil Manufacturer and Engineering Partner

Selecting the right microchannel coil involves more than choosing a standard component. Required capacity, airflow, refrigerant or fluid, pressure drop, available space and system configuration all influence the final design.

Climetal develops custom microchannel coils around the actual operating requirements of each OEM application. In addition to manufacturing the coil, our engineering team supports customers throughout the definition and integration of microchannel technology into new and existing equipment.

This collaborative approach allows manufacturers to develop compact, lightweight and efficient thermal systems without having to adapt their equipment around a pre-existing coil design.

Two-phase and single-phase configurations

Microchannel Coil Solutions

Each coil is designed according to the required thermal performance, available dimensions, operating conditions, connections and production needs of the project.

Microchannel Condenser Coils

Custom condenser coils for heat rejection in air-cooled chillers, condensing units, rooftop systems, commercial refrigeration, heat pumps and specialised HVACR equipment.

Flat multichannel tubes and brazed aluminium fins support efficient heat transfer, reduced internal volume and compact equipment design.

Explore the standard condenser range →

Microchannel Fluid Coils

Single-phase microchannel coils for water, glycol and other compatible fluids used in dry coolers, free coolers, industrial radiators, process cooling equipment and specialised thermal systems.

Their compact and lightweight construction is valuable where installation space, airflow resistance or equipment weight are design priorities.

Explore industrial applications →
Microchannel coil tube, manifold and fin design options
Available tube, manifold and fin configurations support customised single-phase and two-phase coil designs.
Technology benefits

Why Choose Aluminium Microchannel Coils?

Climetal microchannel condenser technology combines parallel-flow design, reduced internal volume and a slim air-side profile to support more compact and efficient HVACR equipment.

Up to 45% Higher Performance

Compared with traditional tube-and-fin condensers, Climetal parallel-flow condenser technology can provide up to 45% higher performance. Its circuit design also helps reduce internal pressure drop on the gas side.

Up to 30% Reduced Internal Volume

The reduced internal volume of Climetal condensers can lower the amount of refrigerant required by the system by up to 30%, while supporting compact equipment design and efficient thermal performance.

Up to 25% Reduced Air-Side Pressure Drop

The slim cross-flow tube profile can reduce air-side pressure drop by up to 25% compared with conventional tube-and-fin technology, supporting smaller fans, lower noise levels and reduced electricity consumption.

Comparative values are based on Climetal technical data and may vary depending on coil design, operating conditions and the system used for comparison.

Performance Comparison

+45%higher performance

Internal Volume Comparison

−30%lower internal volume

Air Pressure Drop

−25%lower air-side pressure drop
Comparative values are based on Climetal technical data for microchannel condenser technology.

Efficient Heat Transfer

Flat tubes with a small hydraulic diameter and brazed aluminium fins create continuous thermal contact between the main heat-transfer surfaces.

Compact and Lightweight

All-aluminium construction reduces weight compared with conventional copper-tube solutions and can simplify handling and integration.

Flexible Connections

Integration options include copper-aluminium brazed connections and mechanical O-ring fittings, depending on project requirements.

Corrosion Protection

Alloy selection helps control corrosion risk, with additional protection available for demanding environments through Climetal 5K Coating .

Tailor-made for equipment manufacturers

Custom Microchannel Coil Design for OEM Equipment

Many OEM projects require a coil designed around the equipment rather than equipment adapted around a standard coil.

Climetal evaluates the available technical data and defines a custom microchannel coil according to the required performance, installation limits and production needs.

Thermal Performance

  • Required heating or cooling capacity.
  • Air inlet and outlet conditions.
  • Refrigerant or fluid temperatures.
  • Condensing or evaporating conditions.
  • Internal and air-side pressure drop.

Dimensions and Geometry

  • Available height, length and depth.
  • Coil orientation and airflow direction.
  • Tube, fin and header configuration.
  • Installation and equipment constraints.

Circuiting and Connections

  • Refrigerant or fluid distribution.
  • Number and arrangement of circuits.
  • Connection type, diameter and position.
  • Integration with the customer's piping system.

Environment and Production

  • Ambient conditions and corrosion exposure.
  • Required surface protection.
  • Prototype or initial sample requirements.
  • Production volumes and estimated annual demand.
Engineering support for reliable integration

Engineering Considerations for Reliable Coil Integration

The performance and service life of a microchannel coil depend on more than nominal capacity. Operating conditions, refrigerant distribution, airflow, pressure drop and connection design all influence reliable system integration.

Climetal evaluates these factors during the engineering phase to help OEM manufacturers define a coil configuration adapted to the real operating conditions of their equipment.

Microchannel coil heat transfer and airflow comparison with traditional copper tubes

Refrigerant Distribution

Two-phase systems require careful evaluation of refrigerant distribution and operating conditions to support stable performance.

Airflow and Pressure Drop

Tube geometry and air-side layout affect airflow resistance, acoustic behaviour and overall thermal efficiency.

Materials and Connections

Systems combining aluminium heat exchangers with copper piping require the connection method and material compatibility to be properly assessed.

Installation Environment

Environmental exposure, available space and service conditions must be considered when defining the final coil configuration.

A collaborative OEM development process

From Technical Requirements to Manufacturing

Climetal supports each project from the initial application review through coil definition, manufacturing and integration.

Application Review

Analysis of capacity, airflow, dimensions, refrigerant or fluid and operating temperatures.

Coil Definition

Selection of geometry, circuiting and connections to balance performance, pressure drop and available space.

Technical Proposal

Preparation of the proposed coil configuration for review with the customer's engineering team.

Sample or Prototype

Initial samples or prototypes can be produced when required for integration and validation.

Manufacturing

Production according to the agreed technical definition and project requirements.

Integration Support

Technical cooperation during implementation in new equipment or transitions from tube-and-fin technology.

Solutions across multiple industries

Microchannel Coils for HVACR, Industrial and Mobile Applications

HVACR Applications

Custom coils for air-cooled chillers, heat pumps, rooftop units, condensing units, refrigeration equipment, air handling systems and free cooling.

Explore HVACR solutions →

Industrial and Process Cooling

Solutions for process chillers, dry coolers, free coolers, industrial radiators, thermal management equipment and specialised machinery.

Explore industrial solutions →

Mobile Cooling

Lightweight customised coils for refrigerated transport, vehicle HVAC, cabin cooling, agricultural machinery, construction equipment and special-purpose vehicles.

Explore mobile applications →
Refrigerants, fluids and system integration

Designed Around the Operating Conditions of Each Project

Microchannel coils can be configured for different refrigerants and fluids, depending on the intended duty, pressure and technical requirements.

Climetal develops solutions for refrigerants and fluids such as R410A, R32, R1234yf, propane, ammonia, water and glycol. The materials, geometry, connections and operating limits are evaluated and defined individually for each project.

Climetal also provides an online selection tool that allows customers to estimate equipment performance under different operating conditions.

Frequently asked questions

Frequently Asked Questions About Microchannel Coils

What is a microchannel coil?

A microchannel coil is an aluminium heat exchanger made from flat tubes containing multiple small internal channels, together with aluminium fins and headers. The tubes and fins are joined through a brazing process to create continuous thermal contact.

What types of microchannel coils does Climetal manufacture?

Climetal develops microchannel condenser coils as well as single-phase fluid coils for dry coolers, free coolers, radiators and other thermal systems. Coil geometry, circuiting and connections are defined according to the requirements of each application.

Can microchannel coils be customised for OEM equipment?

Yes. Climetal designs custom coils according to the required capacity, dimensions, refrigerant or fluid, airflow, pressure drop, circuiting, connections and operating conditions of the customer's equipment.

Can microchannel coils be used with water or glycol?

Yes. Single-phase microchannel fluid coils can be developed for water and glycol applications such as dry coolers, free coolers and industrial radiators. The final design depends on capacity, fluid conditions, pressure drop and equipment layout.

Which refrigerants are compatible with microchannel coils?

Refrigerant compatibility depends on the coil design, the materials used, the operating pressure and the requirements of each application. Climetal develops microchannel solutions for refrigerants such as R410A, R32, R1234yf, propane and ammonia, among others.

How does Climetal address corrosion risk?

Climetal selects appropriate aluminium alloys for the headers, tubes and fins to help reduce corrosion risk. Additional surface protection, including Climetal 5K Coating, is available for equipment operating in harsh or corrosive environments.

Does Climetal offer standard and custom microchannel coils?

Yes. Climetal provides a standard range of microchannel condensers and also develops custom coils for OEM equipment and specialised projects.

Does Climetal supply microchannel coils to customers in the USA and Europe?

Yes. Climetal works with international customers and supplies microchannel heat exchangers to customers in Europe, the United States and other markets. Technical, production and logistical requirements are assessed individually for each project.

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climetal@climetal.com